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The Lean Solutions Podcast

Patrick Adams
Continuous Improvement
Leadership
Lean Six Sigma
Lean
Lean Principles
Lean Management
Leadership Development
Failure
Process Improvement
Employee Engagement
Operational Excellence
Lean Leadership
Lean Thinking
Emotional Intelligence
Kaizen
Project Management
Communication
Manufacturing
Cultural Change
Military Leadership

This podcast offers business solutions to help listeners develop and implement action plans for lean process improvement and implement continuous improvement projects, cost reductions, product quality enhancements, and process effectiveness improvement. Listeners come from many industries in both manufacturing and office applications.

PublishesWeeklyEpisodes300Founded6 years ago
Number of ListenersCategories
ManagementBusiness

Listen to this Podcast

Artwork for The Lean Solutions Podcast

Latest Episodes

What You'll Learn in This Episode:

In this episode, Shayne Daughenbaugh is joined by Michael Krumpak, executive coach, leadership advisor, and author of Why Smart Leaders Do Stupid Things, to explore why even experienced, well-intentioned leaders so... more

What You'll Learn in This Episode:

In this episode, Catherine McDonald is joined by Dajana Achelpohl to explore the AI readiness gap. The difference between simply giving people access to AI and actually creating meaningful business value from it. T... more

What You'll Learn in This Episode:

In this episode, Catherine McDonald is joined by Stephanie Angelo to explore why culture is the hidden process behind organizational performance. They discuss how organizations can improve processes all day long, bu... more

What You'll Learn in This Episode:

In this episode, Patrick Adams and Andy Olrich are joined by Dr. William Harvey to explore one of the biggest challenges in continuous improvement: sustainment. Together, they discuss why organizations can be great... more

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Recent Guests

Stephanie Angelo
Creates built to thrive organizations; creator of the Company Culture board game
Company Culture Game / stephanieangelo.com
Episode: Culture Is the Hidden Process
William Harvey
Program Manager of Strategic Initiatives at a specialty chemical company; researcher on Toyota Kata sustainment; teaches at University of Cincinnati; conference chair of AME Milwaukee
Specialty chemical company
Episode: Why Your Kata Isn’t Sticking
Steven Jordan
Gentex executive, with continuous improvement background
Gentex
Episode: Behavior Profiles and Kata in the Workplace
Jordan Kimball
Gentex engineer with extensive experience in continuous improvement
Gentex
Episode: Behavior Profiles and Kata in the Workplace
James Martin
Continuous Improvement Program Manager at SRA Solutions
SRA Solutions
Episode: Why Batching is Slowing Your Team Down
Seamus Maguire
VP of Operational Excellence and Lean Systems Leader; author of Finding Fact Before Fixing
Medical device manufacturing (industry)
Episode: How to Find the Real Root Cause
Andrew Kettner
Educator and military leadership expert
Expeditionary Warfare School; Southern University and A&M College
Episode: Lead With Your Eyes
John Dyer
Co-founder and creator of the Lean Excellence World Championship
Lean Excellence World Championship
Episode: People + Innovation: A Pre-Summit Series
Kathy Miller
Leadership expert, author, former global vice president of Parker Lean system
Various manufacturing organizations including Vertive, Rolls-Royce Defense, Parker Hannifin
Episode: Leading with MORE

Hosts

Shayne Daughenbaugh
Host of The Lean Solutions Podcast
Catherine McDonald
Host of The Lean Solutions Podcast
Patrick Adams
Host of The Lean Solutions Podcast

Reviews

4.6 out of 5 stars from 59 ratings
  • Actionable conversations to move the needle in your organization

    Patrick continues to invite top-tier guests and stimulate conversations alongside his co-hosts that will help people dramatically improve their workplace and leadership. This show is a must-add to your mix if you live in the operations or manufacturing world!

    Apple Podcasts
    5
    cjc91793
    United States2 years ago
  • Love the episode w/ Jeff Shannon

    What a great podcast w/ Jeff. Would love for the team to have him join again and share his insight on daily huddles/daily management systems. Great energy, loved the story at the end!

    Apple Podcasts
    5
    JuanitaWagner
    United States2 years ago
  • Nigel Thurlow makes so many great points

    Thank you Patrick Adams for this brilliant discussion with Nigel Thurlow. There were so many great points made… and made in such a clear and entertaining way. Nigel’s honesty about his experiences working in Japanese culture…. the positives and the negatives… was refreshing to hear. His explanation of Scientific method related to PDCA .. and the ‘twist in the tail’ … the 3 versions… nice! Lean + Agile … such a powerful combo ! I recommmed any project managers, business leaders and anyone ... more

    Apple Podcasts
    5
    JD_UK_LeanSixSigma
    United Kingdom5 years ago
  • Patrick is very knowledgeable with great guests and topics

    If you are interested in leadership and continuous improvement, definitely check out Patrick's podcast and subscribe.

    Apple Podcasts
    5
    Brion H
    United States5 years ago
  • Value Stream Mapping

    Love this, along with the other short episodes. These provide concise and impactful information.

    Apple Podcasts
    5
    The Nest Keeper
    United States5 years ago

Listeners Say

Key themes from listener reviews, highlighting what works and what could be improved about the show.

Actionable conversations about practical steps to improve organizations.
Guests bring top-tier expertise and real-world experience.
Listeners praise actionable, lean-focused discussions and practical coaching tips.

Chart Rankings

How this podcast ranks in the Apple Podcasts, Spotify and YouTube charts.

Talking Points

Recent interactions between the hosts and their guests.

How to Find the Real Root Cause
Q: Can you share a concrete example of how this reframing changed the outcome of a problem?
An example involved a defect initially blamed on raw material, leading to multiple material swaps over days. By reframing to question what was ruled out and going to GEMBA, the team uncovered the actual cause through targeted observation and experimentation, saving time and avoiding costly substitutions.
How to Find the Real Root Cause
Q: What is the core reframing you use to improve problem solving, and why does it work?
The core reframing is shifting the focus from finding the exact root cause to identifying what has already been ruled out, which reduces pressure to guess and encourages using the right process and rapid, disciplined experimentation to reach the true cause.
Lead With Your Eyes
Q: What does leading with your eyes look like in practice?
It starts with stepping out from behind the desk, making direct, respectful eye contact, and using that visibility to show genuine interest, then engaging the person in conversation before discussing tasks, so you understand their perspective and context.
Leading with MORE
Q: What are a couple of immediate takeaways a listener could implement today to begin shifting norms toward a more inclusive, effective culture?
Begin with a 15-minute daily floor presence by leaders to observe, talk with frontline workers, and solicit one concrete improvement from them; follow up on those suggestions and maintain PDCA cycles to build momentum and trust.
Leading with MORE
Q: So how do you approach transformation when others don't see what you see, and it's your job to shape behaviors and habits across the organization?
Start with a consistent, transparent vision, involve people in the process from the beginning, and use active listening to address resistance. Create a culture where people feel safe to raise issues, and empower them to own the improvements so the change becomes part of the system.

Audience Metrics

Listeners, social reach, demographics and more for this podcast.

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Frequently Asked Questions About The Lean Solutions Podcast

What is The Lean Solutions Podcast about and what kind of topics does it cover?

These episodes regularly explore lean transformation, problem solving, and operational leadership across manufacturing, healthcare, and professional services. Guests range from frontline leaders and educators to CEOs and industry specialists, discussing tools like Gemba walks, PDCA, value-stream mapping, and leadership practices that drive sustainable improvement. Listeners can expect practical frameworks, real-world case studies, and coaching tips aimed at improving yield, quality, and cost efficiency in complex environments. A notable strength is the emphasis on people-centered lean—leadership, culture, and daily habits—as much as on technical methods, which can help both practitioners and aspiring guests determine fit and value.

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How many listeners does The Lean Solutions Podcast get?

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How many subscribers and views does The Lean Solutions Podcast have?

To see how many followers or subscribers The Lean Solutions Podcast has on Spotify and other platforms such as Castbox and Podcast Addict, simply upgrade your account. You'll also find viewership figures for their YouTube channel if they have one.

Which podcasts are similar to The Lean Solutions Podcast?

These podcasts share a similar audience with The Lean Solutions Podcast:

1. Gemba Academy Podcast: Lean Six Sigma | Toyota Kata | Productivity | Leadership
2. Getting Things Done
3. Coaching Real Leaders
4. Speak Up: Develop Your Executive Presence & Leadership Communication Style
5. A Bit of Optimism

How many episodes of The Lean Solutions Podcast are there?

The Lean Solutions Podcast launched 6 years ago and published 300 episodes to date. You can find more information about this podcast including rankings, audience demographics and engagement in our podcast database.

How do I contact The Lean Solutions Podcast?

Our systems regularly scour the web to find email addresses and social media links for this podcast. We scanned the web and collated all of the contact information that we could find in our podcast database. But in the unlikely event that you can't find what you're looking for, our concierge service lets you request our research team to source better contacts for you.

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What guests have appeared on The Lean Solutions Podcast?

Recent guests on The Lean Solutions Podcast include:

1. Stephanie Angelo
2. William Harvey
3. Steven Jordan
4. Jordan Kimball
5. James Martin
6. Seamus Maguire
7. Andrew Kettner
8. John Dyer

To view more recent guests and their details, simply upgrade your Rephonic account. You'll also get access to a typical guest profile to help you decide if the show is worth pitching.

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