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Lean 911

Mark DeLuzio
Kaizen
Toyota Production System
Lean Transformation
Danaher
Mixed Model Production
Danaher Business System
General Electric
Lean Management
Chairs
Lean Principles
Lean Culture
Shingijutsu
Theory Of Constraints
Chihiro Nakao
Employee Engagement
Production Preparation Process
Moonshine
Problem Solving
On-Time Delivery
Delivery Metrics

The Lean 911 Podcast is where you'll have a voice directly from the gemba. Host, Mark DeLuzio, President and CEO of Lean Horizons Consulting and the principal architect of the Danaher Business System, relies on his three decades of lean successes as well as his failures to answer your most challenging questions regarding your lean transformation.

PublishesTwice monthlyEpisodes73Founded3 years ago
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Artwork for Lean 911

Latest Episodes

Mark DeLuzio discusses the absence of engineers from the Gemba in both manufacturing and design. He also discusses the sin of engineering, which he calls "Catalogue Engineers."

Mark DeLuzio discusses how the TPS House is not a set of tools, but a way of thinking, and that the tools of Lean support these principles. Starting with the tools before understanding the principles has proven to be the downfall of many companies st... more

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Mark DeLuzio discusses the dangers of cost-based pricing as well as the various issues encountered when doing so. He introduces the merits of market-based pricing instead.

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Mark DeLuzio discusses the dangers of focusing on the lagging indicator of productivity and suggests we turn our attention towards improving our processes, which will, in turn, drive improved productivity.

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Recent Guests

Jon Boucher
Expert in Lean methodologies and a protégé of Jihiro Nakau.
Lean Horizons Consulting
Episode: Problem Solving VIII – Defining the Span of Control to Enable Problem Solving
Jerry Wright
Author of "The Insanity Trap" and consultant specializing in lean manufacturing
Lean Wrights
Episode: Jerry Wright – Book Review: “The Insanity Trap – What Your MRP Consultant Won’t Tell You”
Griselda Abousleman
Lean Master and entrepreneur
Lean Business Excellence
Episode: Griselda Abousleman – The Power of Optimism
Nathan Corliss
Director of Quality and Continuous Improvement with a background in operational roles and quality management.
Grunt Company
Episode: Respect for People with Nathan Corliss
Cliff Ransom
Founder of Ransom Research Incorporated and equity research analyst
Ransom Research Incorporated
Episode: The Way of Lean Investing with Cliff Ransom
Art Byrne
Former senior executive at Danaher and CEO of Wiremold
Episode: Art Byrne – The Lean Answer Book
Kevin Mathis
Managing Director for Lean Horizons
Lean Horizons
Episode: Mixed Model Production II – Implementation
Hida Oba
Senior consultant with H&M Consulting and son of Hajime Oba, a renowned figure in Lean Management
H&M Operations Management
Episode: Hide Oba – Lean TPS Basics and lessons from his Father, Hajime Oba
Hide Oba
Senior consultant with H&M Operations Management Consulting Company
H&M Operations Management Consulting
Episode: Hajime Oba – His life and His Journey – Radiating The Toyota Production System Throughout the Globe

Host

Mark DeLuzio
Host of Lean 911 Podcast, President and CEO of Lean Horizons Consulting, and principal architect of the Danaher Business System, Mark DeLuzio draws on three decades of lean management expertise to tackle the challenges of lean transformations.

Reviews

4.3 out of 5 stars from 24 ratings
  • Wonderful format

    Love how these episodes are in more digestible bites and looking forward to seeing this library grow! These topics are not discussed elsewhere. Great job and creative choice for a name!

    Apple Podcasts
    5
    Colleen Soppelsa
    United Statesa year ago
  • Well done!

    Nice short format to digest and think through. Mark breaks down the topics with simplicity and focused on the principles.

    Apple Podcasts
    5
    bugdaddybeef
    United States3 years ago
  • Wonderful format

    Love how these episodes are in more digestible bites and looking forward to seeing this library grow! Great job and creative choice for a name!

    Apple Podcasts
    5
    Colleen Soppelsa
    United States3 years ago

Listeners Say

Key themes from listener reviews, highlighting what works and what could be improved about the show.

Engagement and learning from the host's real-life experiences are emphasized, highlighting the quality of content and delivery.
The concise format makes episodes easy to digest, allowing for deeper reflection on the topics discussed.
Listeners appreciate the focus on practical insights rather than theory alone, making content relevant to their professional experiences.

Chart Rankings

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Talking Points

Recent interactions between the hosts and their guests.

Hajime Oba – His life and His Journey – Radiating The Toyota Production System Throughout the Globe
Q: Did he make you do Kaizen at home too?
No, he did not enforce Kaizen at home; rather, he focused on applying it in the workplace.
Hajime Oba – His life and His Journey – Radiating The Toyota Production System Throughout the Globe
Q: What kind of mentor was your father?
He was tough but focused on learning through doing, expecting me to improve my skills on the shop floor.
Destructive Lean “Leadership”
Q: How is it that they get to keep their jobs when everybody else is asked to leave?
Often, leaders are not held accountable for their role in failed processes and poor performance while others face layoffs.
Destructive Lean “Leadership”
Q: Why is it that so many continuous improvement people are being let go in these reduction in force movements?
This happens due to a misunderstanding of their value, as leadership fails to recognize the importance of continuous improvement roles during layoffs.
Destructive Lean “Leadership”
Q: Do leaders foster an environment where employees can voice their opinions, especially when they're different than those of leadership?
In many cases, leaders do not create a safe space for differing opinions, leading to a culture of silence.

Audience Metrics

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Frequently Asked Questions About Lean 911

What is Lean 911 about and what kind of topics does it cover?

Focusing on practical applications of lean management principles, the content offers insights into lean transformations through the lens of real-world experiences and anecdotes. Discussions often revolve around critical aspects of the Toyota Production System, pricing strategies, productivity metrics, and the importance of cultural change within organizations. The host emphasizes the need for clear purposes, continuous improvement, and understanding the human element behind the processes, making it a valuable resource for professionals looking to enhance their understanding of lean methodologies and their implementation in business settings. The conversational style and focus on digestible content make it accessible for listeners at various... more

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Lean 911 launched 3 years ago and published 73 episodes to date. You can find more information about this podcast including rankings, audience demographics and engagement in our podcast database.

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What guests have appeared on Lean 911?

Recent guests on Lean 911 include:

1. Jon Boucher
2. Jerry Wright
3. Griselda Abousleman
4. Nathan Corliss
5. Cliff Ransom
6. Art Byrne
7. Kevin Mathis
8. Hida Oba

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