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Within Tolerance

Within Tolerance
Machining
Automation
CNC Machining
Manufacturing
Toolpath
CAD/CAM
Manufacturing Processes
Imts
3D Printing
IMTS 2024
Robotics
Machine Setup
Matsuura
Customer Relationships
Doosan
Cad/cam Software
Fusion 360
Anodizing
Mentorship
Tooling

Within Tolerance is a podcast where the hosts talk everything from machine shop work, CAD/CAM, and other manufacturing processes!

PublishesMonthlyEpisodes279Founded7 years ago
Number of ListenersCategory
Business

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Artwork for Within Tolerance

Latest Episodes

Matt Blackwell spent over two decades fixing jets and flying C-17s before building a one-man backyard shop and a fiber laser fixture business he never planned on. We talk spindle gripping lessons, the messy line between hobby and business, and how a ... more

YouTube

Joe Alonso tells the full Novo Modo origin story—off-grid childhood, working full-time at 16, a career detour through blindness and Microsoft, and launching a shop on pure conviction with no customers lined up. We dig into his inspection-first approa... more

YouTube

Zap and Dylan catch up after a busy stretch. Boise expansion, Texas customer visits, QuickBooks meltdown, and the Claude Code build. Dylan's still chasing power for the Flex, doubled up compressors, and is increasingly frustrated with Fusion. Plus qu... more

YouTube

Brian Kippen is back after nearly four years to talk about an incredible period of growth and change at KAD Models. From teaching machining to acquiring a wire forming business, adding a MAM with automation, and managing three facilities across two c... more

YouTube

Key Facts

Accepts Guests
Contact Information
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Number of Listeners
Find out how many people listen to this podcast per episode and each month.

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Recent Guests

Matt Blackwell
Founder/Owner, Blackwell Engineering; fiber laser fixtures specialist
Blackwell Engineering LLC
Episode: Within Tolerance Episode 277 - Matt Blackwell of Blackwell Engineering
Joseph Alonso
Founder of Novo Modo Machining
Novo Modo Machining
Episode: Within Tolerance Episode 276 - Joseph Alonso of Novo Modo
Chris Zappatini
Guest in studio for the episode
Episode: Within Tolerance Episode 275 - Still Powerless with Zap
Brian Kippen
Founder/owner of KAD Models and previous guest on episode 135
KAD Models
Episode: Within Tolerance Episode 274 - Brian Kippen of KAD Models
Ethan Perrin
Mechanical Design Engineer at Tesla
Tesla
Episode: Within Tolerance Episode 272 - Ethan Perrin
Curt Van Filipowski
Owner of Confounded Machine specializing in custom pens
Confounded Machine
Episode: Within Tolerance Episode 268 - Curt Van Filipowski of Confounded Machine
Blake Nazario
Co-founder of InFab, background in computer science and robotics
InFab
Episode: Within Tolerance Episode 265 - Juan March and Blake Nazario of InFab
Patrick McClintock
Machinist at RbSA Industrial and known as Job Shopper TN.
RbSA Industrial
Episode: Within Tolerance Episode 262 - Patrick McClintock
Denis Basaric
Owner of KafaTek, specializing in high-precision espresso grinders
KafaTek
Episode: Within Tolerance Episode 260 - Denis Basaric of KafaTek

Host

Dylan Jackson
Host of Within Tolerance

Reviews

4.9 out of 5 stars from 320 ratings
  • Fun learning with a great stories.

    I’ve learned so many things from this podcast. I started as an operator in January. I setup, run first part, then run the production. We are a 2 person shop

    Apple Podcasts
    5
    poolsss
    United States3 years ago
  • Great Podcast

    This show brings me insight and joy thank you so much

    Apple Podcasts
    5
    @TheYechGuy
    United States3 years ago
  • Fascinating insight

    I have found these podcasts really fascinating, there is so much that goes into running a small shop that i hadnt thought of. These guys talk about everything that goes into running on and the trials and tribulations they go through. I hope they never stop doing them. Thanks Dylan.

    Apple Podcasts
    5
    mark stuart-davies
    United Kingdom4 years ago
  • It's good stuff

    If you're making chips, whether on a manual or CNC machine, you'll enjoy it.

    Apple Podcasts
    5
    What???!!!!
    United States4 years ago
  • Love this show!đź’Ą

    It’s obvious Dylan puts extraordinary effort into every single episode of Within Tolerance. But what makes this show a true standout is the quality of the guests, stories, and insights. Dylan finds guests that truly care about being a positive force in the machinist space, and shares insights that only a true practitioner can unearth. Don't miss it!

    Apple Podcasts
    5
    LisaIsHereForIt
    United States4 years ago

Listeners Say

Key themes from listener reviews, highlighting what works and what could be improved about the show.

Machinists love the practical, no-nonsense approach.
Guests bring real-world expertise; topics stay actionable.
Audience appreciates candid discussions about automation and cash flow.
Shows balance shop life with business growth and technology.
Content is consistently relevant to small shops looking to scale.

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Talking Points

Recent interactions between the hosts and their guests.

Within Tolerance Episode 276 - Joseph Alonso of Novo Modo
Q: How did you find customers when you started Novo Modo?
I launched with almost no customers and relied on a strong network and advocacy from early partners; I also built credibility by delivering high-precision parts with a lean, repeatable process, and then used that proof to win more business.
Within Tolerance Episode 272 - Ethan Perrin
Q: How do you balance your work and personal projects?
Ethan highlights the flexibility of his role at Tesla, allowing him to manage time effectively between work commitments and personal projects in the makerspace.
Within Tolerance Episode 272 - Ethan Perrin
Q: How did you decide on MIT?
Ethan attributes his acceptance to MIT to strong academic performance, involvement in engineering projects, and unique personal projects like a Tesla coil and an EV conversion of an RX-7.
Within Tolerance Episode 270 - Wait, You Take Breaks? With Zap
Q: What advice would you give to a person who's moving to a new shop?
It's great that you're feeling over your head because it shows awareness. Absorb as much information as you can and don't hesitate to ask questions. Over-communication about your comfort and needs will help you succeed in your new role.
Within Tolerance Episode 270 - Wait, You Take Breaks? With Zap
Q: Can you guys talk about your experience machining plastics?
It's tough to encapsulate all of machining plastics, but our experience has shown that using annealing helps significantly in preventing movement. Proper methods like vacuum and tape can work well for prototyping, and you may need special jaws depending on the plastic's properties.

Audience Metrics

Listeners, social reach, demographics and more for this podcast.

Listeners per Episode
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Social Media Reach

Frequently Asked Questions About Within Tolerance

What is Within Tolerance about and what kind of topics does it cover?

The show centers on real-world machining, small-shop operations, and manufacturing technology, often delving into CAD/CAM workflows, automation, ERP tools, and shop management. Episodes feature hands-on practitioners—shop owners, engineers, and makers—sharing gritty details about equipment, processes, and growth strategies, with a practical, no-nonsense vibe. Notable strengths include deep dives into automation, workholding, and scaling a machining business while balancing cash flow, culture, and customer expectations, making it a valuable listen for shop owners, operators, and prospective guests seeking actionable, practitioner-focused insights.

Where can I find podcast stats for Within Tolerance?

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How many listeners does Within Tolerance get?

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What are the audience demographics for Within Tolerance?

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How many subscribers and views does Within Tolerance have?

To see how many followers or subscribers Within Tolerance has on Spotify and other platforms such as Castbox and Podcast Addict, simply upgrade your account. You'll also find viewership figures for their YouTube channel if they have one.

Which podcasts are similar to Within Tolerance?

These podcasts share a similar audience with Within Tolerance:

1. Business of Machining
2. Taps and Patience | Business and Machining Podcast
3. The Impractical Machinists
4. Lean Built: Manufacturing Freedom
5. The Lone Machinists

How many episodes of Within Tolerance are there?

Within Tolerance launched 7 years ago and published 279 episodes to date. You can find more information about this podcast including rankings, audience demographics and engagement in our podcast database.

How do I contact Within Tolerance?

Our systems regularly scour the web to find email addresses and social media links for this podcast. We scanned the web and collated all of the contact information that we could find in our podcast database. But in the unlikely event that you can't find what you're looking for, our concierge service lets you request our research team to source better contacts for you.

Where can I see ratings and reviews for Within Tolerance?

Rephonic pulls ratings and reviews for Within Tolerance from multiple sources, including Spotify, Apple Podcasts, Castbox, and Podcast Addict.

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What guests have appeared on Within Tolerance?

Recent guests on Within Tolerance include:

1. Matt Blackwell
2. Joseph Alonso
3. Chris Zappatini
4. Brian Kippen
5. Ethan Perrin
6. Curt Van Filipowski
7. Blake Nazario
8. Patrick McClintock

To view more recent guests and their details, simply upgrade your Rephonic account. You'll also get access to a typical guest profile to help you decide if the show is worth pitching.

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